PEI Machining CNC Services

High-Precision Machining for Heat-Resistant & High-Strength PEI Components
Custom Prototypes and Production with Advanced CNC Expertise

What is PEI CNC Machining?

Polyetherimide (PEI), often known by the trade name ULTEM®, is a high-temperature engineering plastic with excellent rigidity, creep resistance, and dimensional stability. It machines crisply with sharp carbide and controlled heat, making it ideal for aerospace, semiconductor, and medical components.

  • Tooling: Sharp micro-polished carbide (TiAlN/TiCN when needed); high positive rake.
  • Heat control: Air blast or light mist; avoid local overheating and stress whitening.
  • Feeds/Speeds: Moderate SFM with steady chip load; finish pass for critical faces.
  • Workholding: Rigid fixturing/soft jaws; minimize vibration on thin walls.
PEI (ULTEM) CNC machining with air blast and sharp carbide tooling
PEI machined parts highlighting dimensional stability and heat resistance

Key Considerations

PEI is notch-sensitive—avoid sharp internal corners and heavy deburr pressure. For tight stability on large or thin parts, use a rough → condition/anneal → finish approach.

Keep moisture low (dry stock before machining if required). Use climb milling for cleaner edges and a light skim on show surfaces to unify color/texture.

Precision PEI CNC Machining

PEI 3/4/5-axis CNC milling for precision brackets and housings

3, 4, 5-Axis CNC Milling

Accurate pocketing/contouring with excellent dimensional stability. Balanced holders, sharp cutters, and controlled step-over deliver clean edges ready for assembly or finishing.

PEI CNC turning and mill-turn for bushings, insulators, and manifolds

CNC Turning & Mill-Turn

Smooth OD/ID finishes on rings, insulators, and manifolds. Positive-rake geometry and steady chip load help avoid haze and hold tight diametric tolerance.

PEI CNC Machining Capabilities

StandardsDetail
Max Part Size (X/Y/Z)2300 × 1500 × 600mm
Minimum Feature Size⊘1mm
Wall Thickness0.25mm
Tolerance+/-0.01
Surface Finish (as milled)Ra0.5–Ra3.2
Standard Lead Time3 working-days for rapid prototyping
Pricing LevelTo be confirmed after design review
Type of MachineGantry CNC / 3-4-5-Axis CNC / Mill-Turn Compound CNC / Swiss-Type CNC / Turning Machine...etc...
Common GradesUnfilled PEI (ULTEM® 1000), Glass-Filled 30% (ULTEM® 2300), ESD / Carbon-Loaded PEI, Black / Pigmented PEI

Machinable PEI Grades

Select the right balance of stiffness, heat resistance, and ESD/weight targets.

Unfilled PEI (ULTEM 1000) machined parts (3:2)

Unfilled PEI (ULTEM® 1000)

  • High heat & rigidity, excellent stability
  • Good dielectric properties
  • Clean machining; finish pass recommended
  • Aerospace/semiconductor manifolds, covers

Dry stock if needed; use sharp carbide and steady chip load to avoid edge haze.

Glass-filled PEI (ULTEM 2300 GF30) structural bracket (3:2)

Glass-Filled 30% (ULTEM® 2300)

  • Much higher stiffness & HDT
  • More abrasive—use coated tools
  • Dimensional stability improved
  • Housings, brackets, fixtures

Lower SFM and steady feed; inspect edges frequently to maintain finish and tolerance.

ESD-safe PEI fixture and tray (3:2)

ESD / Carbon-Loaded PEI

  • Static-safe parts & tooling
  • Fillers change chip behavior
  • Trays, nests, covers
  • Surface resistivity to spec

Tune feeds for sharp edges; confirm resistivity targets and cleaning/handling requirements.

Black pigmented PEI machined housing (3:2)

Black / Pigmented PEI

  • Light-blocking for enclosures
  • Similar parameters to unfilled
  • Consistent color/texture control
  • Great for cosmetic housings

Use a light skim pass on show surfaces to unify gloss/texture; follow cosmetic specs if any.

Display of Our PEI CNC Machining Parts

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